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Excavator Parts Tennessee - Excavators are important machines that are used in a variety of industries. They are extremely efficient in moving and transporting heavy loads within minutes. Besides being utilized in construction, this equipment is popular in a variety of industries including bridge and road work, agriculture and landscaping. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. There are many applications for excavators and their attachments including forestry, snow removal with snowplow attachments and a snowblower, material handling, river dredging, construction, brush cutting with a hydraulic saw and mower attachments, digging trenches, holes and foundations, mulching for forestry, working alongside a pile driver for driving piles, grading and landscaping, regular and open-pit mining, demolition work with hydraulic claw attachments and a breaker, drilling footings and for rock blasting with an auger attachment or hydraulic drill. An excavator is a type of heavy construction equipment that is comprised of specific parts. The stick or the dipper, cab, boom and bucket are located on top of the house which is a rotating platform. The house is situated on top of an undercarriage that has tracks or wheels. Excavators have evolved from steam shovels of yesteryear. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes. Excavator Models Hydraulic excavators come in a variety of different models and sizes. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category. Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. The third low-pressure pump supplies power for pilot control of the spool valves. This design offers less required physical effort for operating the controls. The three pumps that are in an excavator are often the two variable displacement piston pumps and the gear pump. These pumps are arranged in the excavator in a variety of formats depending on different manufacturer models. The House and the Undercarriage The two main aspects of the machine are made by the undercarriage and the house. The undercarriage is comprised of the tracks, track frame, the gears and the hydraulic motor that operates the blade tracks. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This design allows the excavator to move freely in 360 degrees. The house is attached to the main boom and various configurations are available. Mono booms are among the most common. This kind of boom offers zero movement other than up and down motions The knuckle boom enables the machine to move right and left in line. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. There are triple articulated booms available on specific machines. At the end of the boom, the stick or dipper arm is located. This apparatus provides the required digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Longer stick models are utilized for reach applications, while shorter sticks are used for breakout power situations. At the end of the stick, the bucket is attached. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are different buckets available in numerous sizes for a variety of applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more. Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This design enabled the machine to conquer more digging force and lifting capacity. This design was not ideal for working in confined locations. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces. In excavators, there are two main kinds of control configuration to operate the bucket and the boom called the ISO and the SAE. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Some models have switches that enable the operator to choose which configuration they prefer. Hydraulic excavator jobs have surpassed bucket and excavation tasks. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators commonly work alongside bulldozers and loaders. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. The horizontal dozer blade attaches to the machines’ undercarriage. It is commonly employed for leveling and pushing items into a hole. 8 Main Excavator Types • Long Reach • Backhoe • Suction • Steam Shovel • Bucket Wheel • Skid Steer • Dragline • Crawler Steam Shovel One of the first kinds of excavators were steam shovels. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe. Backhoe Backhoes are one of the most popular kinds of excavators. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The operator can scoop earth toward the machine as the design has the bucket facing the operator’s cab. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine. Dragline Excavator Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline design enables operators to obtain a longer reach while digging deeper compared to a traditional backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work. Skid Steer Excavators Skid steers are designed with their booms and buckets facing away from the operator. This design allows attachments to reach over the cab as opposed to around it. This design makes skid steers useful for negotiating tight turns and narrow locations. These machines often complete residential jobs such a digging pools, site cleaning and working in limited surroundings while removing debris. Suction Excavator The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is moved back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes. Crawler Excavators Crawlers don’t rely on wheels, they run on two tracks. These machines are used in construction and mining operations. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability. Long Reach Excavators The long reach model features longer arm and boom options. They are ideal for hard-to-reach areas. This machine offers over one hundred feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting. Bucket Wheel Excavator These machines consist of a large front wheel that has built-in buckets and shovels. Dirt and rocks are scooped up within the buckets as the wheel rotates. The material is transferred to a conveyor belt that is part of the machine. The belt carries the material into a bin that may be part of the model or separate.