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Forklift batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The forklift nameplate will state the exact truck voltage, the highest amp-hour capacity as well as the minimum battery weight. The lift truck Operating Manual will also include the proper battery information meant for the lift truck.
There are two base kinds of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery also known as VRLA does not require any extra water. Sealed batteries instead make use of a chemical reaction so as to maintain proper fluid level throughout the life of the battery. A flooded battery requires water to be added regularly to guarantee the exact electrolyte level inside the battery.
Nearly all lift trucks are able to accommodate a lot of various sizes of battery. When choosing the battery, it should be chosen so as to fit in the size of the battery compartment. Nearly all battery companies could supply a battery list of appropriate sizes that are recommended for your specific lift truck.
With electric forklifts, the battery is likewise utilized as a counterweight. The capacity of the forklift would be based upon specific minimum weights of the battery. Abide by the information specified on the forklift nameplate in order to ensure you are utilizing a battery which meets least weight specified.
Battery chargers have to be exactly matched to the specific battery which is being charged. It is imperative to guarantee the charger has enough amp-hour capacity to be able to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity should be with 10% of the amp-hour capacity of the battery in order to guarantee the most effective charging. Before starting the charging cycle, be sure the battery is first connected to the charger. Always check the battery information like for example the voltage, amp-hour capacity and battery weight with the details provided on the battery nameplate.
Always be sure when charging a battery that the right kind of charger is being utilized. Most newer charging equipments can be utilized to safely charge all kinds of batteries and will be labeled to accept all batteries. Utilizing an older charger, for example in order to charge only flooded batteries can be dangerous if utilized for sealed batteries and damage to both charger and battery would happen. It is essential to first consult the instruction plate on the charger so as to be certain it can accept the type of battery you wish to charge.
Whenever dealing with flooded batteries, it is essential to just add the needed water when the battery has been charged. This practice will prevent the spattering of electrolyte out of the battery when it is being charged.
Tips utilized for enhancing the battery's life consist of: keep up the fluid levels for flooded batteries and keep all kinds of batteries spotless. One more rule to follow is as soon as charging the battery to full capacity; let it to rest for approximately an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge in order to keep all cells topped up at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity before recharging.
Electric forklifts can be outfitted along with various gadgets that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm so as to inform once the battery has been discharged to a present level. There are other simple gas gauge meters offered too. Using these monitoring equipments will help prevent truck and battery damage from severely discharging the battery throughout use.