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By having management show presence on the floor on a regular basis, it helps to recognize which employees might require more training and which might be the next to be promoted to a supervisory position; it shows you consider the floor and all goings on there and the workers to be vital to the overall operation and extremely vital; lastly, you can address problems as they occur.
Determine the Utilization of Space: Begin by checking cube utilization within your facility. Inspect if there is a lot of empty space close to the ceiling. Implementing higher racks and narrow aisles and particular forklifts that operate in those kinds of environments could greatly increase how you store and move supplies. What might not seem like a lot of wasted space could translate into thousands of extra dollars and square feet with some adjustments.
Check for Obsolete Inventory: Like for example, if a SKU or stock-keeping unit has not moved in over a year, then it is considered to be consuming valuable space. Also, if you have numerous half-full pallets stored or staged in aisles, you are also not utilizing valuable space to its full potential. By re-organizing existing stock and doing an inventory overhaul, much room can be made to accommodate things that are moving faster.
How is the Flow of Product? Make the time to trace how precisely product flows through your facility on a regular basis. Check to see if the flow is logical and sequential. Around 60% of direct labor in the warehouse is allotted to traveling from one place to another. You can probably have less employees finishing the same amount of work by being aware of product flow. Being able to move employees to complete other jobs rather than having employees doubled up transporting items will get more work out of the same amount of personnel.
Review how the order filling procedure is occurring. If you notice that a variety of SKUs are mixed-up in one place and orders do not need objects of this mix, pickers are wasting time. Another big waste of time is having the same SKU located in multiple locations in the warehouse. Get the workers used of going to a particular location for each and every specific thing so that they are just looking in one place and not traveling through the warehouse checking more than one place for the same item. These small changes could vastly enhance the overall effectiveness within your warehouse.
Platform lift trucks are well known to be used in different construction and industrial operations. Using these machinery could truly help to transform a task which is normally performed by 3 or 2 people into an easy to do solo effort.
These machinery combine the best aspect of a 2-wheeled dolly and a reach truck. The platform lift can maneuver into tight places; this makes it a good alternative for congested warehouse or retail places. The operator typically walks at the back of the device and uses a hand crank or foot pump to raise the product platform to the intended height.
Platform Lift Trucks: Disadvantages and Advantages
Rather than investing in a traditional forklift, you will be able to get a platform lift truck. This will provide you with a much more economical choice to more expensive equipment. With some of these trucks in your equipment fleet, you would efficiently and quickly be able to move stock to the loading dock from the sales floor.
However, there are several disadvantages to these units. For instance, most platform lift trucks are unable to handle heavy-duty loads. Usually, the upper limit on this kind of truck is less than one thousand pounds meaning a lot of these machines are unable to deal with pallets. For those big and intense jobs you would have to utilize a different kind of machine.