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Without doubt, lift truck components would eventually wear out and require replacing. The choice of acquiring brand new parts can become expensive so another idea is to purchase used components. This can save much cash in the long run. It is a good idea to obtain used lift truck parts that have been remanufactured. These components will ensure that you are getting parts that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken parts is a cheaper method overall as opposed to rebuilding. With rebuilding parts, only the parts that are broken or worn out get replaced, which means that other wearable components may break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable components changed. This method could offer the best guarantee for used components. All wearable components are replaced regardless of age or wear which is another rationale why reproduced components in general operate so much better. Whatever part within the part is new and this provides much longer life to the second-hand part. Based on the forklift parts that are being redone, the cleaning process and the complete remanufacturing process will differ.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Several components of the engine like for example spark plugs, pistons, rings, filters, valves, and valve springs can be replaced during the remanufacture process. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A thorough inspection is done in order to check for any cracks. Seals, bearings and bushings are all replaced. Typically, the replacement parts used on transmission parts meet OEM specifications.
Wearable components
Certain components like the water pump, torque converters, the alternator, steer axles and the starter can obtain longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric forklift is maintained by the control card. This card can also be remanufactured with replacing all aged and worn out components. Not like various forklift components the control card can only have the worn and aged components replaced.
OEM Specs
Remanufactured components are meticulously inspected upon reassembly to guarantee they are in top condition before being sold. It is essential when buying remanufactured components to be sure they have undergone the proper testing and inspection procedures. On certain bigger components like transmissions, steer axles and engines, OEM specification replacement parts must be used.
The lift truck dealer could guarantee that the components they have reproduced meet the OEM specifications. This will also guarantee the components meet industry standards. A lot of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of reproduced parts compared to the parts that were simply rebuilt.